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Automotive Connectors Meet New Challenges as Vehicle Technologies Improve Part-time Job

Jan 5th, 2022 at 10:08   Engineering   Baia Sprie   206 views
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Connectors used in automotive applications enable everything from stereo systems to drivetrains. As these systems become more connected, more automated, and more energy-efficient, they require Automotive Connectors that can deliver high-speed connectivity in rugged, lightweight, and easy-to-install designs.

This next-generation connectivity in automotive applications requires exponentially more bandwidth than ever before. Two of the communications standards automotive applications currently rely on to transmit audio, video, voice, and data signals are the Media-Oriented Systems Transport (MOST) and Ethernet protocols. Although Ethernet allows for higher speed transmission, standard RJ45 plugs were developed for more traditional, in-office Ethernet applications and, as such, aren’t designed to resist vibration, which can cause the thin layers of gold plating to rub off the contacts and result in equipment failures. For this reason, many ECU Connector manufacturers have adapted standard Ethernet connectors to meet the requirements of harsher environmental conditions and now offer electrically and mechanically ruggedized Cat 5 and Cat 6 solutions that provide high-reliability, high-speed transmission in addition to effective protection against hazards including liquid and particulate ingress, electromagnetic and radio frequency interference (EMI/RFI), extreme temperatures, shock, and vibration.

Passenger safety features are no longer an exclusive technology just for luxury models. Today, they are more and more common, all the way down to compact and subcompact vehicles. All mobility applications rely on dependability. As the need for high-performance vehicles increases, the number of built-in components simultaneously increases. The result is limited mounting and wiring space, which is pushing 1 Pin Connector manufacturers to develop smaller and smaller connectors.

People who require wiring solution seeks help from Wire Harness suppliers and other professionals that is within the field of expertise. It will be beneficial to know what types of wire to purchase. One may come across a technician referring to a wire harness as a cable assembly and vice versa. While both have similarities, there are distinct differences between the two. This article is here to illustrate the differences.

Understanding the Real Deal

Both Automotive Fuel Injector Wire Harnesses and cable assemblies provide power in many electrical devices. They have common attributes and uses, the reason why these two terms are often interchangeably used. However, as aforementioned, they have differences. And it is crucial to indicate first the difference between “

To be sure your crimp goes smoothly, use the Crimp Terminal manufacturer’s recommended tools. You may be tempted to grab whatever tool is within arm’s reach, but every manufacturer designs their terminals to be crimped with a specific set of tooling. Using the incorrect tools could cause crimps to not meet the designated specs and open you up to potential failure.

Many customers like using ratcheting crimp tools because they provide tactile feedback so you know when the terminal crimp is fully compressed. Ratcheting crimp tool

What is an Electromagnetic Coil

Solenoid Valve Coil is the most important electronic control component in the solenoid valve. It is composed of copper or aluminum wire wound into a hollow form. It converts AC or DC electrical energy into linear mechanical motion to drive the solenoid valve.

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